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FOUNDRY
SAND PREPARATION
  • 110 MT / hr. green sand preparation capacity by two auto charging Fonck sand Muller (30 MT /hr. each) & one intensive DISA sand Mixer (50 MT / hr.).

  • 120 MT / hr. sand return system with efficient equipment like Magnetic separator, Sand screen, Sand cooler, Bucket elevator with zero speed sensor, Belt conveyors with magnetic head pulley for removing small metal chip from return sand & water sprinkles system to decrease return sand temperature also well return sand storage system (240 MT capacity ).

  • Sand drying system (5 MT / hr.) for removing the sand moisture in fresh silica sand & Extra ordinary vacuum system for Bentonite, Coal powder store in the bin.

  • Modern Dust collector system in all respective zones for dust free plant.

  • Larger conveying system (6 MT / hr.) For convey the material in correct time.

  • DISA Sand plant

  • 64 MT / hr. green sand preparation capacity by DISA sam sand Mixer

  • 60 MT / hr. sand return system with efficient equipment like Magnetic separator, Sand screen, Fluidized sand cooler, Bucket elevator with zero speed sensor, Belt conveyors with magnetic head pulley for removing small metal chip from return sand, Sand aerator in sand delivery line, Lump breaker & well return sand storage system (200 MT capacity) .Modern Dust collector system in all respective zone for dust free plant.

  • DISA – Sand Multi Controller (SMC) system with SCADA (Supervisory Control and Data Acquisition) automation helps total control of sand parameters.

  • The Mimic Panel Displays the operation status of critical equipment in the sand system. ( Picture to be added )


CORE MAKING
  • Equipped with an Automatic Laempe make Cold Box Core Shooting Center with intensive sand mixing plant.

  • Integrated Cold Box Resin Sand Mixture with 1 MT sand storage capacity

  • Laempe core shooting system comprises of core shooters of 40 litre, 10 litre and 5 litre capacity and a Laempe mixture of capacity 4.2 MT.

  • Core boxes of up to 6 parts are possible to use in this system.


INDUCTION FURNACE
  • Two 1 Tonne Furnace with Total Melting capacity of 2MT/hr. with 3 crucible

  • Four 2 Tonne Furnace with Total Melting capacity of 8MT/hr. with 6 crucible

  • We produce all grades of Grey Iron & Ductile Iron or S.G. Iron (Spheroidal Graphite Iron)

  • Prime Quality Raw materials & Additives used

  • Stringent Process Control over the systems.

  • Presently total melting capacity of 10.0 MT/hr.

  • Carbon/Silicon Analyzer for Direct Reading of Molten Metal.

  • Temperature Analyzer for Direct Reading of Molten Metal.

  • E.O.T Crane : Electric overhead travelling Cranes for metal handling


MOLDING LINE

HFM 70 High Pressure Molding Machine
  • HFM 70 High-Pressure Vacuum Squeeze flaskless moulding line with horizontal parting.

  • Automatic Mould and Flask Handling System with Automatic Press Pour system.

  • Box size may vary between 820 x 820 x 400 mm to 820 x 820 x 560 mm.

  • Can function at a maximum speed of 90 moulds per hour.

  • Combination of high-pressure vacuum shooting and hydrodynamic squeezing helps in achieving consistent mould hardness of 80-90 GF even with complicated contours and profiles.

  • Castings of up to 145 kgs gross weight and with a pattern draft of 0.07 degrees possible.

DISA FLEX 70 High Pressure Molding Machine
  • Disa flex 70 high pressure flask moulding line with horizontal parting.

  • Box size 900X700X300/300mm

  • Can function at a maximum speed of 90 flask moulds per hour

  • Castings of up to 145 kgs gross weight and with a pattern draft of 0.07 degrees possible.

ARPA 900 Simultaneous Jolt Squeeze
  • 1 set of ARPA 900 Jolt Squeeze Machine for making larger castings.

  • Bi Rail System with hoist for mould lifting and closing.

  • Box Size of 1000x1000x200/200 & 1000x1000x400/400.

  • Castings of up to 350 kgs gross wt. possible in a single piece

DEMAN 450 Simultaneous Jolt Squeeze
  • 1 set of DEMAN 450 Jolt squeeze machine to cater to the smaller castings.

  • Bi Rail System with hoist for mould lifting and closing.

  • Box size of 650 x 650 x 200 / 250mm.

  • Castings of up to 150 kgs gross wt. can be made.

Resin or No Bake Moulding System (Furan Resin)
  • Plant has 2 mixers with a capacity of 5.0 MT/hr with an automatic pneumatic sand reclamation system.

  • Equipped with a sand-cooling tower of 10 ton per hour capacity to tackle problems arising due to high temperature.

  • Casting weight of up to 5000 kgs per piece

  • Superior surface finish due to easy disintegration of sand from casting.

  • Reclamation sand unit


POURING PROCESS
  • We have auto Press pour Systems along with the manual pouring system.


SHOT BLASTING
  • Continuous hanger type shot blasting machines with speed of 28 & 15 hangers per hour

  • Total of 4 impellers to blast the castings perfectly clean.

  • Casting Cooling by Conveyor system

  • Separate shot blasting machines for Disa and HFM machines.