HFM 70 High Pressure Molding Machine
DISA FLEX 70 High Pressure Molding Machine
ARPA 900 Simultaneous Jolt Squeeze
DEMAN 450 Simultaneous Jolt Squeeze
Resin or No Bake Moulding System (Furan Resin)
Two automatic sand plants for different moulding lines, consisting of two Sand Mullers of capacity 30 MT/hr. each (Make: Fonk -Taiwan) and two Sand Mixers of capacity 50 MT/hr. & 64 MT/ hr. (Make: DISA) are operational. There are also two rotary & vibrating sand coolers with world class De-Dusting system. The SMC (Sand Multi Controller) system helps total control of sand parameters, with SCADA automation. The sand plant is also equipped with Sand Drying System (5 MT/hr.) and larger Pneumatic Conveying System (6 MT/hr.) to convey the material in the correct time.
Advantage: Automatic systems can produce & control very consistent quality of sand property, which helps to reduce mould & casting quality variation, as a result the customer gets better quality castings with consistent wall thickness.
Equipped with an Automatic Laempe Cold Box Core Shooting Centre of 40 litre, 10 litre and 5 litre capacity and a Laempe mixture of capacity 4.2 MT.
Advantage: It provides high productivity with good quality & core hardness consistently, as a result customer can gets a defect free, excellent surface and clean profile casting every time.
ARPA 900 Simultaneous Jolt Squeeze (Mould Box Size 1000x1000x300/300 mm)
Advantage: Comparatively small batch can be produced in these semi-automatic lines so that the customer can also place orders of small quantities.
DISA FLEX 70 (Mould cake size 900x700x300/300 mm)
DISA FLEX 70 High-Pressure flask moulding line with horizontal parting, with Automatic Core setter and 2 MT unheated Auto Pour from Inductotherm. Capacity of a maximum speed of 90 moulds per hour.
HFM 70 (Mould Box Size 820x820x280/280 mm)
HFM 70 High-Pressure Vacuum Squeeze flask-less moulding line with horizontal parting, along with Automatic Mould and Flask Handling System along with 3 MT heated Automatic Press Pour from ABP. Capacity of a maximum speed of 90 coreless moulds per hour.
Advantage: Automated system helps to produce bulk quantity with uniform quality of castings; better and consistent mould hardness and strength, which produces consistent wall thickness and dimension. As a result, the customer can get their bulk orders on time. Auto pouring systems help increase yield, better pouring and inoculant control so the metallurgical control is better & consistent.
Plant has 2 mixers with a capacity of 5.0MT/hr with an automatic pneumatic sand reclaimation system. With the capacity to make Castings of weights of up to 3000kgs per day
Advantage: Bigger sized castings can be produced side by side.
Kiswok can produce every grade of Grey Iron & Ductile Iron or S.G Iron (Spheroidal Graphite Iron) with minimum batch size of 1MT
Advantage: Induction furnace helps to produce different grades of material in small batch or big batch at the same time in different moulding lines better metallurgical control. It is also environment friendly & free and most importantly it is cost effective.
360 in long Vinar Conveyor cools the casting in a hung environment and it is completely online.
Advantage: Castings are not on the floor area, hence no impact during handling negating damage or cracking.
KISWOK has two Shot Blasting continuous hanger-type machines with speed synchronization to the moulding speed (130 casting per Hr.). We also have an adequate dust collecting system for clean environment.
Advantage: Continuous hanger-type Blasting maintains the FIFO system of continuous production.
Four wedge Cutters and Runner Breakers work continuously on an Apron conveyor.
Advantage: There is minimum impact on the casting during De-Grating and hence, there is no possibility of internal cracks.
Advantages: In-house machining facilities help customers save their money and effort to get the best quality machined castings under single roof
